Volkswagen Truck & Bus has just taken another strategic step in industry 4.0 by implementing a new modality of robots in its factory: these are part transport devices for supplying the assembly line that operate 100% autonomously, following predefined routes, with operation totally independent of physical markers and capable of deviations in real time. Known as autonomous mobile robot (AMR), the technology is already delivering gains: productivity at the workstations where it is deployed is 10% higher.
The implementation improves load handling, reduces manual movement, and decreases the use of forklifts, strengthening internal logistics traceability and ensuring greater control and quality in material transport. “These gains increase process reliability and lay the groundwork for the continuous expansion of autonomous systems, as they are aligned with Industry 4.0 guidelines and the company’s sustainability commitments, promoting a smarter, cleaner, and more automated operation,” says Eduardo Ururahy, Logistics Manager.
The AMR was designed from the ground up, taking into account the specific characteristics of the operation and incorporating advanced navigation technologies, including the mapping of unstructured areas, greater capability to operate in variable and unpredictable layouts, an optimized design to ensure safety, and an arm compatible with the existing logistics carts. It also stands out for optimizing time, allowing employees to focus on higher value-added activities while the robot takes on repetitive internal transport tasks.
This application also reduces the need for manual part handling, lowering physical strain and ergonomic risks, while improving the supply flow between storage areas and production points of use, preventing delays and creating greater logistics standardization. The solution emerged from an in-depth study conducted to identify real opportunities to transform logistics processes through autonomous technologies. VWTB goal is to consolidate a technological ecosystem capable of responding to growing demands for efficiency, responsibility, and sustainability, preparing the plant for future challenges.